FTTH Cable Manufacturing Line – Advanced Manufacturing System
Were you aware that up-to-date light-transmitting cabling setups can operate at speeds of up to 190 m per minute? This astonishing productivity stems from advanced fabrication techniques tailored to swift manufacturing.
These systems are constructed to process diverse wire variants, such as drop cables and compact buffered wires. Their efficient construction, often under 26 meters, renders them perfect for state-of-the-art factories.
Integration with automated manufacturing systems ensures smooth performance. By means of MES/ERP connectivity, these fiber secondary coating line production lines deliver peerless precision and efficiency. This makes them a top choice for companies seeking to lead in the fiber network field.
Introduction to FTTH Cable Production Line
Productive fabrication processes are key to meeting the growing need for reliable connectivity. These systems are designed to create top-grade glass-fiber cables that energize modern networks. By leveraging modern innovations, they ensure accuracy and speed in each phase of the process.
Understanding the FTTH Manufacturing Line
This fiber-to-the-home production system is an integrated system for manufacturing FTTH drop cables. Such cables are made up of naked fibers strengthened by iron or FRP materials, encased in protective sheathing. The result is a long-lasting and high-performance option for high-speed internet connections.
It works with diverse compounds, such as PVC, LSZH, and PE plastics. This versatility confirms it can meet diverse industry needs. Additionally, the 4-head fiber pay-off system offers exact tension management, ensuring stability within ±0.05N.
Reasons to Select Our Cutting-edge Production System
Our machinery excels for its accuracy and performance. Below are the advantages:
- Accommodates diverse cable formats like 2.0×3.0mm and 2.0×5.0mm drop cables
- Is compatible with LSZH, PVC, and PE casings for multiple purposes
- Boasts a quad-head payout mechanism controlling tension between 0.4N and 1.5N
- Provides throughput up to 9km/h specifically for 2.0×3.0mm cables
These specifications promise uninterrupted processing and superior results. This makes it the perfect choice for companies seeking a competitive advantage in fiber networks.
Highlights of Our FTTH Manufacturing System
State-of-the-art fabrication lines are reshaping the process by which fiber optic cables are produced. Our high-tech system integrates exactness, performance, and modern advancements to produce premium performance. The following outlines the remarkable components that position our system at the forefront.
Precision Extruder and Adjustment Head
At the heart of our system is a specialized 50mm extruder built to ensure meticulous dispersion of materials. It secures consistent quality throughout each cable produced. Its adjustable head permits effortless modification, accommodating different substances like PVC, LSZH, and PE polymers.
Equipped with OMRON heat management, the system maintains an accuracy of ±1°C. This level of precision guarantees optimal performance and reduces waste, ensuring it is a budget-friendly option for fabricators.
Powered Fiber Unwinding and Tension Regulation
This powered fiber dispensing mechanism is designed to sustain a tension range of 0.4N to 1.2N. This ensures smooth fiber handling and minimizes the risk of damage during production. Employing a dual-capstan assembly with 640mm and 400mm wheels improves steadiness and regulation.
This aspect is especially advantageous in fabricating premium fiber wires, as it ensures consistent tension throughout the process.
Self-Operating Rewinding and Material Acquisition Mechanism
Our two-shaft collection mechanism accommodates spools between PN400 and PN630, providing adaptability for assorted manufacturing requirements. The automated line-receiving feature eliminates the need for manual rewinding, resulting in time efficiency and decreased labor outlay.
Additionally, the X-type laser diameter gauge provides real-time quality control, confirming that each optical cable adheres to rigorous benchmarks, resulting in trustworthy and long-lasting outputs.
State-of-the-art Technology Powering the Production Process
Cutting-edge technology is reshaping the fiber optic manufacturing process. Our equipment is engineered to provide exactness, consistency, and productivity, to achieve optimal outcomes on all orders. Let’s delve into the innovative aspects that differentiate our system.
Worldwide Industrial PC and PLC Integration System
Central to our operation lies the FiberCAN PLC coupled with an industrial-grade PC interface. It facilitates uninterrupted functioning with instant oversight. It allows for precise adjustments, enhancing the quality of every optical cable produced.
With a power consumption of just 35KW/h during normal operation, it offers low energy consumption. Such efficiency lowers running expenses while upholding excellent functionality. The 9m cable accumulator ensures uninterrupted processing, minimizing downtime and maximizing productivity.
Outstanding Durability and Dependability Using Renowned Parts
Our system incorporates premium components from renowned brands like OMRON controllers and international motors selected due to their robustness and accuracy, promising lasting dependability.
The steel wire reinforcement and advanced Fibers in metal tube handling mechanisms provide added strength and stability, so that each fiber cable complies with strict quality and functionality standards.
MES/ERP Connectivity Integration
This system dovetails perfectly with MES/ERP networks to allow live monitoring of production. This ensures transparency and efficiency throughout the manufacturing process.
Companies are enabled to track performance data, refine processes, and minimize resource loss, which makes it the optimal selection for contemporary production environments.
| Feature | Benefit |
|---|---|
| FiberCAN PLC Control System | Exact tuning with live oversight |
| 35KW/h Operational Energy Use | Cost-effective power usage |
| 9m Cable Accumulator | Uninterrupted processing |
| OMRON Controllers | Durability and precision |
| ERP Connectivity | Live process supervision |
Uses of the FTTH Manufacturing System
Advanced production setups have redefined the process of building trustworthy fiber cables. They are engineered to fulfill varied commercial requirements, offering flexibility and precision in every application. Let’s examine the main functions served by this innovative machinery.
Producing FTTH Drop Cables
Our equipment is superb for fabricating drop cables, a cornerstone of fast broadband access. It manages support wires from ø0.4 to ø1.0 to guarantee robust performance. The central shaft hole diameter of ø56 allows for seamless integration with PN400 pay-off reels.
Notable attributes are:
- Combined FRP and diminutive steel wire payout to enhance strength
- Movable mold assistance to swiftly alter configurations
- Compatibility with both indoor and outdoor specifications
Manufacturing Tight Buffered and Loose Tube Cables
It proves perfect for manufacturing both closely buffered as well as loose tube cabling systems. Exhibiting a mere 0.02dB/km loss, these cables offer superior signal integrity. Their careful stranding guarantees exact assembly, and processing ø1.2mm steel wires further enhances durability.
Adaptable Manufacturing for Different Cable Varieties
Adaptability is a defining feature of our production line. It supports a wide range of materials and configurations, making it suitable for diverse applications. Regardless of the cable’s intended environment, our system produces stable, high-quality results. This adaptability ensures that businesses can meet specific requirements without compromising on performance.
Key Gains from Our FTTH Production Line
Investing in advanced manufacturing systems offers considerable gains to companies in the fiber optics industry. They are engineered for operational efficiency, cost reduction, and superior product output. Here are the principal merits that render our equipment indispensable for today’s production facilities.
Enhanced Efficiency and Productivity
It guarantees rapid SZ stranding line function, producing 7-9km/h outputs based on cable dimensions, permitting enterprises to fulfill increased market needs while sustaining superior quality. Additionally, automated spool handling diminishes labor effort, enhancing time efficiency and resource use.
Budget-friendly Fiber Optic Setup Solutions
Its efficient use of 35KW/h power curtails energy expenses. The ergonomic design, featuring a 1000mm working height, enhances operator comfort and efficiency.
Polished and Dependable Cable Exteriors
Exact molding delivers a sleek and consistent exterior on all fiber products, thereby reducing attenuation to ≤0.02dB/km for peak performance. Steel supports fortify the cables, rendering them robust for multiple uses.
| Characteristic | Benefit |
|---|---|
| 7-9km/h Output | Increased operational efficiency |
| 35KW/h Energy Consumption | Reduced operational expenses |
| Negligible Attenuation | Enhanced signal quality |
| Optimal Operator Work Level | User-friendly setup |
Summary
Cutting-edge optical cable manufacturing is establishing fresh industry norms. Thanks to exacting design and integrated smart features, these systems offer unparalleled dependability and performance. Operating at up to 190 meters per minute, they guarantee significant investment benefits.
With robust support services and versatile customization capabilities, our equipment adapts to particular demands. Whether increasing capacity or improving product integrity, our technology ensures you maintain a competitive edge.
Set to upgrade your manufacturing capabilities? Contact us today to explore tailored solutions that fit your requirements. Embrace the next generation of fiber technology through our top-tier systems.